Coatings Innovation Lead - Gas Turbine (HVOF/APS)

We are seeking a highly skilled and detail-oriented Process Engineer with specialized expertise in coating technologies for gas turbine components. The ideal candidate will have hands‑on experience in aluminum‑platinum deposition and diffusion processes, as well as in the application of thermal barrier coatings (TBCs) using HVOF and APS technologies. This role is key to ensuring coating quality, process stability, and continuous improvement in high‑performance turbine environments.

Responsibilities, Authorities And Accountabilities Coating Process Engineering

• Develop, optimize, and standardize coating processes including aluminum‑platinum deposition, diffusion heat treatment.
• Define and control process parameters to ensure coating quality, adhesion, thickness uniformity, and compliance with specifications.
• Prepare and maintain detailed process documentation (e.g., work instructions, control plans, technical specifications).

Thermal Spray Operations (HVOF & APS)

• Manage setup and operation of HVOF and APS coating systems.
• Monitor and troubleshoot spray parameters, equipment performance, and powder feed systems to maintain process integrity.
• Ensure safety compliance and equipment calibration in accordance with industry standards.

Quality & Metallurgical Support

• Work closely with the quality and materials engineering teams to analyze coating defects, microstructures, and process‑related anomalies.
• Coordinate root cause analysis (RCA) and implement corrective and preventive actions (CAPA).

New Process Introduction & Continuous Improvement

• Lead the industrialization of new coating technologies or upgrades, from development to full‑scale production.
• Drive process improvements in terms of cycle time, yield, repeatability, and environmental compliance.
• Collaborate with R&D, design engineering, and external suppliers as needed.

Qualifications

• Master’s degree in Materials Engineering, Mechanical Engineering, or Chemical Engineering, or equivalent demonstrated hands‑on experience.
• Solid experience in coating processes for aerospace or energy sector, particularly gas turbines.
• Technical expertise in aluminum‑platinum deposition and diffusion, thermal barrier coatings (TBCs), high‑velocity oxygen fuel (HVOF) and atmospheric plasma spray (APS) spraying techniques.
• Strong understanding of coating microstructures, thermal protection, oxidation/corrosion resistance, and adhesion mechanisms.
• Familiarity with metrology, NDT, and metallurgical analysis techniques.
• Ability to work in a cross‑functional team and manage multiple priorities in a fast‑paced environment.
• Excellent documentation, communication, and problem‑solving skills.
• Proficiency in English.

The Baker Hughes internal title for this role is: Manufacturing Advisor - Manuf Eng Specialist

About Us

We are an energy technology company that provides solutions to energy and industrial customers worldwide. Built on a century of experience and conducting business in over 120 countries, our innovative technologies and services are taking energy forward – making it safer, cleaner and more efficient for people and the planet.

Join Us

Are you seeking an opportunity to make a real difference in a company that values innovation and progress? Join us and become part of a team of people who will challenge and inspire you! Let’s come together and take energy forward.

Baker Hughes Company is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status or other characteristics protected by law.

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